AnaBio Technologies, a microencapsulation specialist, and packaging giant SIG have made a breakthrough in developing a new category of shelf-stable probiotics-fortified dairy products. This innovation opens up possibilities for dairy producers to offer long-life drinking yogurts fortified with probiotics, without the need for refrigeration. The CEO of AnaBio, Dr. Aidan Fitzsimons, highlights the numerous benefits of this development, including cost reduction, easier distribution, and improved sustainability.
One of the challenges in developing products with encapsulated probiotics is achieving a homogenous suspension of the probiotics in the liquid. SIG’s filling technology addresses this challenge by gently processing and filling the product with evenly distributed probiotics. This ensures consistency and meets the legal requirements for on-pack claims.
The new aseptic packaging, with its specific filling and processing parameters, offers the same advantages as traditional offerings in terms of recyclability, shelf-life, and protection from odors. It can be filled using SIG’s standard filling technology, making it convenient for beverage makers.
By eliminating the need for refrigeration throughout the supply chain, the distribution costs for these types of products can be significantly reduced. While the exact savings depend on various factors, such as distance and infrastructure, not requiring cooling at any stage can lead to substantial cost reductions.
Fine-tuning this packaging offering and making it suitable for probiotic-enriched ambient yogurt took approximately 12 months. The development process required a holistic approach, encompassing product conception, aseptic packaging, processing, and filling. During this time, collaboration with partners and the exploration of technical methods were essential to overcome the challenges.
The prototypes developed by AnaBio and SIG have generated high interest from manufacturers. The solution addresses multiple challenges, such as eliminating the need for a cool-chain, extending shelf-life, and maintaining high nutritional value. The possibilities for encapsulating various probiotics and bioactives in SIG packaging are vast, presenting opportunities for further innovation in the food and beverage industry.
In conclusion, this collaboration between AnaBio and SIG has resulted in a significant advancement in the food and beverage industry. The development of shelf-stable probiotics-fortified dairy products opens up new avenues for dairy producers and offers numerous benefits, including cost reduction, improved distribution, and sustainability. This innovative packaging solution has the potential to revolutionize the industry and meet consumer demands for healthier and convenient food options.
