The modular system is specifically engineered to streamline the process of separating and orienting empty buckets from a stack, significantly reducing manual effort.
Moreover, it offers a more affordable initial investment compared to a fully automated system, making it an appealing option for businesses focused on sustainability in food and drink packaging.
Wayne Kedward, managing director, states that users can tailor a bucket line to their precise requirements. This customizable solution may include components such as a bucket de-nester, bucket sealer, filling system, lid de-nester, and lid pressing roller. Notably, each component can be integrated later as needed.
Kedward emphasizes that the line is typically built around the user’s preferred filling system—be it a liquid doser, powder filler, or various weighing options. The semi-automatic operation facilitates manual infeed and outfeed of containers, aligning with evolving food and drink consumer trends.
“There are numerous advantages to automate, but not every business has the same needs, so the semi-automatic route is often a good starting point,” comments Autopack Managing Director Wayne Kedward. “Our semi-automatic bucket line is well positioned to assist businesses in their initial steps toward automation; it offers an economical, bespoke, and modular solution.”
The most sought-after equipment in this line includes a Lid Pressure Roller, adaptable for round, square, oval, and rectangular buckets up to 400mm in diameter, thereby addressing diverse food and drink packaging needs.
This system features a driven pressure drum for sealing buckets, which can be continuously adjusted in height from 40mm to 400mm using a handwheel with a height indicator. Additionally, the pressure roller is designed with an input guide plate and rear rollers to prevent bucket tipping, reinforcing its efficacy in sustainable packaging.
Another significant feature is the 1,000mm conveyor belt, powered by a drum motor, constructed from durable blue plastic modular links. This robustness contributes to the overall efficiency of food and drink sustainability initiatives.
Furthermore, an integrated weigh cell with sophisticated software enhances the delivery process, maximizing both speed and accuracy during filling operations. This capability aligns perfectly with modern food and drink marketing strategies focused on quality and efficiency.
The filling operation allows for manual initiation via push buttons or automated sequencing through the autoFill function, which activates when the correct container is detected. This flexibility supports various operational needs.
The column’s stand, designed for manual height adjustments, ensures optimal alignment with the dosing valve, allowing for versatile configurations. Additionally, the weighing platform, measuring 400x400mm and standing approximately 800mm tall, can be equipped with a central drain hole for spilled liquids or a recovery tray for powders and solids. Constructed from stainless steel 304, it is easy to clean and built to withstand rigorous industrial use.
“The modular options for the semi-automatic bucket line give customers flexibility, as well as improved speed and efficiency,” adds Jonathon Stewart, Autopack UK Sales Director. “At a time when manufacturers across all industries are facing challenges, solutions designed to decrease costs and minimize waste can create a significant impact.”
