Syntegon is enhancing its offerings in food and drink packaging by expanding its coffee packaging portfolio. The market introduction of the PMX 4001 vertical bagger for ground coffee and whole beans signifies a major advancement. This innovative machine provides the reliable product protection and premium packaging associated with the PMX series but in a considerably reduced footprint. Crucially, the PMX 4001 accommodates both conventional and recyclable packing materials. “Currently, many manufacturers do not or not fully meet the requirements of the European Union’s Packaging & Packaging Waste Regulation (PPWR), which will take effect in 2030,” explains Christina Holm, Product Manager at Syntegon. “They are now looking for solutions.”
Attendees at Fachpack will have the opportunity to view a 3D animation of the PMX 4001 from September 24 to 26 in Hall 1 at Booth 1-257. Additionally, Syntegon will showcase the mono-material VIS 10F coffee degassing valves, which have recently received certification from the cyclos-HTP institute as recyclable throughout Europe.
Sustainable Solutions for Fully Recyclable Packaging
Sustainability has been a fundamental focus in the development of the PMX 4001. “We designed the PMX 4001 to process alternative packaging materials at high outputs—up to 65 bags per minute with a pack weight of 500 grams,” says Holm. This versatility encompasses both the innovative sealing technology of the PMX 4001 and the gentle ultrasonic technology used for applying recyclable degassing valves.
The choice of environmentally friendly packaging materials relies on various factors, including the protection requirements of the product and the specifications of the packaging machines. Hence, Syntegon provides manufacturers with expert assistance, conducting packaging material evaluations that involve both material property tests in their in-house laboratory and practical assessments on the machine. Moreover, Syntegon supplies coffee producers with aroma-protecting coffee degassing valves crafted from mono-material, certified as “excellently recyclable” under EU standards. “Our machines and services enable coffee producers to create fully recyclable coffee packaging,” summarizes Christina Holm.
Premium Coffee Packaging with a Compact Design
The quality of coffee packaging is evident not only in the materials used but also in the packaging process itself. With features such as gentle product handling, integrated valve application, and gas flushing to minimize residual oxygen, the PMX 4001 excels in coffee packaging while ensuring optimal aroma protection and extended shelf life. For premium products like coffee, packaging appearance significantly influences purchasing decisions. The PMX 4001 addresses this, producing a high-quality appearance with precisely sealed seams. Notably, it is the most compact machine in the series, requiring only a footprint of 2.6 by 2.1 meters, making it ideal for manufacturers with space constraints.
Future-Proof Solutions with Condition Monitoring
Commitment to sustainability extends beyond the use of eco-friendly materials. Many manufacturers are enhancing their production processes for greater resource efficiency, necessitating transparency in operations. The Industry 4.0 solution Synexio Empower, standard in the PMX 4001, provides real-time monitoring of all machine functions, along with energy and resource consumption.
Furthermore, Syntegon offers turnkey coffee packaging machines and systems that encompass the entire packaging process. This includes secondary packaging solutions, such as the Elematic case packers available as wrap-around, side, or top loaders, complemented by consulting and service offerings. “We provide coffee manufacturers with seamless solutions that enable them to package their products sustainably now and in the future,” asserts Holm.
As a leader in the development of sustainable packaging solutions, Syntegon is dedicated to reducing the energy consumption of its machines and pursuing ambitious targets to decrease emissions. For more information, visit www.syntegon.com.
