MC Mühlenchemie, a leading provider of services for pasta makers, is enhancing its comprehensive support for the food manufacturing industry with the introduction of advanced technology that allows for the accurate simulation of industrial pasta production. Located at the pasta lab in Ahrensburg, Germany, this innovative upgrade enables pasta makers to evaluate the impact of different flour treatments and process parameters on product quality under realistic conditions.
The production of pasta is a complex process that relies on various factors. Adapting to ever-changing conditions, such as shifting consumer preferences, different types of flour, and cost pressures, is inevitable. However, achieving the desired results from theoretical predictions in practice poses a significant challenge during the development of new recipes and production processes.
Traditionally, testing at an industrial scale is cost-prohibitive due to the large quantities of raw materials required. Consequently, this often leads to time-consuming development processes with high rates of errors and rejected products. To address this issue, MC Mühlenchemie has introduced a pilot dryer that simulates the conditions of a commercial pasta dryer, but at a smaller scale, making testing more economical and efficient.
What sets this innovative dryer apart from conventional laboratory dryers is its dynamic environment that replicates the exact process flow of industrial pasta production. Furthermore, the system is designed to be flexible for different pasta types and offers precise control of the drying process. With a built-in scale that monitors the drying curve in real-time, MC Mühlenchemie’s technologists can adjust key parameters such as temperature, moisture, airflow, and drying time, resulting in improved production quality and efficiency.
The development team at MC Mühlenchemie can customize drying times based on each customer’s specific requirements. Whether it’s a short 100-minute drying time for short-cut pasta or a longer 180-minute duration for long-cut pasta, this new dryer accommodates various specifications and equipment preferences, from traditional to modern methodologies. It can even simulate traditional drying times of six hours for customers who prefer time-honored techniques.
“This innovative dryer from Fava is a significant addition to our pasta lab and contributes to our comprehensive 360° service,” emphasizes Jana Russnak, leader of pasta applications at MC Mühlenchemie. “By precisely replicating specific production conditions, we gain invaluable insights into the interplay between raw materials, ingredients, and the production process. In doing so, we bridge the gap between lab testing and real commercial production.”
In conclusion, MC Mühlenchemie’s commitment to continuous innovation and customer-centric solutions in the food manufacturing sector is reflected in the introduction of this state-of-the-art pilot dryer. By providing an accurate simulation of industrial pasta production, the company empowers pasta makers to enhance their product development and production processes, ultimately ensuring the delivery of high-quality pasta to meet consumer demands.
