PEZ stands as one of the most iconic candy brands globally, celebrated for its collectible dispensers and vibrant display on store shelves for generations. Behind this playful facade, however, lies a fast-paced manufacturing operation where precision and reliability are essential.
At the company’s U.S. facility in Orange, Connecticut, production is remarkable, generating over 1.5 million tablets every hour. The packaging lines achieve impressive speeds of 350 rolls per minute. This plant features both traversing and linear lines, operating in a sugar-dusted environment where fine particles linger in the air. Such conditions can challenge coding equipment over time.
To minimize downtime associated with cleaning, maintenance, and startup—while enhancing print consistency—PEZ sought a more dependable solution from LEIBINGER.
“Ever since we switched over to the LEIBINGER printers, the process is simple: turn them on, print, done,” stated Gerry Figueroa, PEZ’s Maintenance Lead. “Our downtime has been drastically reduced.”
In contrast to traditional CIJ printers that often require daily cleaning or are prone to clogging, LEIBINGER systems are engineered for readiness. A fully automatic nozzle sealing system keeps the nozzle airtight during periods of inactivity, while continuous ink circulation throughout the system prevents clogs and ensures stable viscosity. Collectively, these features enable clean and reliable startups—even after prolonged production halts. With programmable auto-start functionality, the printers are operational before the first operator arrives.
The LEIBINGER system also streamlines daily operations. With VNC (Virtual Network Connectivity), operators can monitor and adjust printers remotely, which reduces disruptions on the production floor. A single ink formulation is utilized across all coding processes, simplifying both consumables management and handling. Additionally, the automatic nozzle seal guarantees that no solvent evaporates during print breaks, leading to significant reductions in consumption.
“It’s more in the background. It’s no longer in the forefront – and that’s exactly what I want from a printer.” – Tony Cangiano, PEZ’s Maintenance Manager.
For a brand like PEZ, which has long promised dependable sweetness, consistency is crucial. With LEIBINGER, that commitment remains unwavering—enhancing efficient production, delivering high-quality output, and ensuring the operational reliability essential for fulfilling demand daily, all while adhering to standards in food and drink packaging.
To learn more about their innovative solutions, visit www.leibinger-group.com.
