Hygienic design stands as a pivotal success factor for safe and efficient production processes within the food and drink packaging industry. GREIF-VELOX applies a stringent hygienic machine concept to mitigate contamination risks while enhancing operational efficiency, adhering to globally recognized standards such as EHEDG, GMP, and 3-A.
Central to the company’s hygienic machine concept are fundamental structural features. These include closed, smooth surfaces devoid of dead spaces, fully drainable systems, and hygienically designed weld seams. Additionally, rounded transitions and optional heated components aid in preventing product residues, minimizing microbial growth risk, and ensuring optimal system drainage.
Regulatory Compliance and Risk-Based Validation
Every GREIF-VELOX food-grade system incorporates product-contacting materials that meet EU Regulation 1935/2004 and, when applicable, relevant FDA standards. The design process employs a HACCP-based validation approach to proactively identify and eliminate potential contamination risks during the earliest stages of development.
Technical Solutions for Critical Hygiene Points
A prime example of this methodology is the Brutto Pneumatic Packer (BVP) from GREIF-VELOX. Its integrated suction system minimizes dust emissions and cross-contamination risks. Furthermore, the patented “Waffle Welding” ultrasonic sealing method, featuring dual sealing lines, significantly enhances packaging integrity. The ValvoDetect system ensures automatic verification of valve positioning, thus contributing to the overall safety of the final packaging.
Additionally, integrated wet-cleaning systems facilitate documented cleaning processes, which are crucial for allergen-sensitive applications and GMP-compliant workflows. Tool-free component access improves inspection and maintenance efficiency within the production environment.
Tangible Advantages for Food Manufacturers
Adhering strictly to hygienic design principles results in quantifiable benefits for food and drink manufacturers:
- Reduced cleaning times and decreased downtime
- Lower total cost of ownership due to minimized quality-related expenses
- Enhanced traceability through digital documentation
- Increased food safety by preventing contamination
- Dust-free, transport-secure packaging
- Flexible adaptation to sector-specific requirements
Thanks to its modular configuration options, GREIF-VELOX systems can be tailored for a diverse array of food and drink applications—from milk powder and starch to cocoa and protein. This versatility ensures that hygienic design measures are effectively implemented across various production environments.
For more information and a detailed whitepaper on this subject, visit the GREIF-VELOX website: https://www.greif-VELOX.com/en/hygienic-design-in-the-food-industry
