Tailored Solutions Built on a Reliable Machinery Foundation
- The dedicated transport and rotation mechanism in the 211R HC facilitates accurate labeling, even for items with intricate shapes.
- HERMA’s ability to integrate various technologies is highlighted by the deployment of Stäubli robots and Schunk grippers in a project for a pharmaceutical client.
- Equipped with careful handling and camera-assisted monitoring capabilities, the 211R HC processes up to 15 autoinjectors every minute—perfect for applications with diverse product mixes and lower volumes.
By customizing the 211R HC robotic labeling cell for a specific pharmaceutical client project, HERMA exemplifies how intricate labeling tasks for autoinjectors can be seamlessly automated. The foundation for this is the well-established and standardized 211R HC labeling system, which has been specifically modified to fit the needs of the application. Central to this setup is a process design that aligns with the customer’s requirements, inclusive of a Stäubli TS2-100 SCARA robot, a buffer station, and a dedicated transport and rotation unit. This synergy among all components fosters a stable, repeatable process while ensuring delicate handling of complex product geometries. The SCARA robot employs a Schunk gripper to extract unlabeled items from the trays and positions them into the buffer station. Subsequently, a transport and rotation unit, also utilizing Schunk gripping technology, transfers the products to the HERMA 500 applicator, ensuring precise rotation during the labeling sequence. Simultaneously, the robot places a labeled product back into the tray while promptly retrieving the next item. This parallel operation enables a system throughput of up to 15 units per minute, as the buffer station effectively separates product handling from the labeling task. Clearly defined handoff points and consistent motion sequences contribute to a reliable operational process.
Effortless Monitoring through Integrated Camera Systems
Additionally, the specialized transport and rotation unit guarantees that products are aligned with precision. This feature is particularly beneficial for handling complex shapes and sensitive autoinjectors, which require trustworthiness and careful management throughout the entire operation. By combining the custom-designed transport and rotation unit with the HERMA 500 applicator, the system is able to harness its full precision potential.
An embedded camera system actively oversees the process, providing added layers of security at each stage. This capability allows for both the inspection of the labeling steps and the verification of product alignment and marking placement. Any non-compliant products can be swiftly identified and removed from the workflow. The reliable and straightforward drawer system enhances operational dependability: products enter the enclosed labeling cell through this system and are extracted post-processing without needing to open safety doors, supporting a smooth and uninterrupted flow while enhancing safety for the operators.
Standard Model Flexibly Customized to Meet Specific Needs
The configuration established for the customer project highlights the exceptional flexibility of the standardized 211R HC robotic labeling cell. Depending on the products, processes, and client specifications, HERMA incorporates appropriate automation and robotic components from esteemed partners, crafting a coherently optimized solution. Various robotic systems, grippers, guiding mechanisms, labeling technology, and control systems are integrated to precisely align with the unique demands of each application. The current iteration features a Stäubli TS2-100 along with two Schunk grippers, while other projects have seen the incorporation of components from Fanuc or Weiss Robotics on the same platform. This application serves as a prime example of HERMA’s commitment to utilizing a reliable standard framework while customizing solutions in collaboration with selected partners to meet varied requirements.
“We strategically implement robotics where they enhance safety, efficiency, and simplicity for our clients,” explains Jana Paul, Team Leader of Product Management at HERMA. “The precise coordination of all elements—from product pickup and placement to guidance, labeling, and verification—is vital. This is why our standardized solutions are tailored for each unique application, integrating components that deliver maximum value to the customer.”
Designed with a process architecture that caters to customer needs, the 211R HC excels in high-mix/low-volume settings. It can efficiently label not only autoinjectors but also syringes and vials, regardless of small batch sizes, frequent product changes, or intricate geometries. The 211R HC labeling cell merges precision with versatile automation and can be customized to address a broad spectrum of needs.
