The cutting and mixing industries have experienced rapid change and growth over the years. In this expert guide, we will explore the advancements in mixing and blending technology, the challenges faced by manufacturers, and how to optimize your blending and mixing processes to meet the changing demands of the industry.
The Changing Landscape of the Cutting and Mixing Industries
The cutting and mixing industries have faced numerous challenges in recent years. The pandemic has caused customers to seek value-for-money foods that can last longer, leading manufacturers to explore new techniques and technologies. At the same time, consumers also demand greener and more sustainable food options, which has put additional pressure on manufacturers.
One solution that some in the industry are exploring is the use of specific emulsifiers. Emulsifiers are used for various purposes in foods, including the ability to mix together foodstuffs that would not normally blend, such as oil and water. Historically, some emulsifiers have been used to increase shelf life, but they are not considered environmentally friendly or label-friendly. Manufacturers are now looking at alternative emulsification agents such as lecithin, derived from sunflowers, canola, and soy.
 The Importance of Hygiene and Anti-Stick Properties
In the blending and mixing industries, hygiene and anti-stick properties are critical factors to consider when selecting equipment. Equipment that is not easy to clean or maintain can lead to costly downtime and the need for thorough cleaning to prevent contamination. Therefore, manufacturers are exploring advancements in design optimized for easier maintenance and cleaning. These advancements are driven by the need to optimize existing facilities rather than construct new ones, given the harsh economic conditions worldwide.
Faster Processing Times for Greater Efficiency
In the cutting and mixing industries, faster processing times are critical for greater efficiency. To achieve this, manufacturers are exploring more specific methods of blending for different product types. Not all products are created equal, and some require certain types of blending processes. For example, paddle, tumble, and vertical blenders are ideal for blends that require a gentler mixing action. The latter is suitable for products that are shear-sensitive, or where process parameters are critical.
Tumble blending, on the other hand, is a rotating mixing machine that mixes through a tumbling rotating action. This type of blender comes in different styles depending on the requirements, such as intermediate bulk container blender, V-shaped blender, and double-cone configuration. Agitators are also common in the blending and mixing industries, with different types of agitators used for various products that require a homogenous mix faster. From low shear to high shear, agitators can be used to mix, disperse, and emulsify.
How to Optimize Your Mixing and Blending Processes
To optimize your blending and mixing processes, you need to categorize the specific blending and mixing needs of your products. This means challenging suppliers to provide the best specifications they can for your given range of products. Numerous trade shows held around the year make it easy to see equipment in action, and reputable companies are eager to showcase their products and answer any questions you may have.
